- Home
- Digitalization
Take your shop floor off paper - one process at a time.
Calibration due dates in a register. Breakdowns on a whiteboard. Audit findings in a file nobody opens. We turn each of these into a simple screen, an automatic reminder and a report your plant head can trust.
- Works with SAP
- Cloud or on-premise
- Mobile & tablet ready
What changes when the floor goes digital
Nothing slips
Due dates, escalations and pending actions chase people automatically by mail and WhatsApp.
Audit-ready, always
Every record, approval and signature is time-stamped and a click away for IATF and ISO audits.
One version of the truth
Dashboards from live data - not from a spreadsheet updated on Friday.
Built for the floor
Large buttons on tablets and phones, barcode scanning and TV displays at the line.
Shop-floor systems we have built and run
Each one is in production at a manufacturing plant. Start with one; they share users, masters and reports.
Quality
Calibration & MSA
Instrument plan, certificates, issue/return, reminders; MSA studies (bias, linearity, gauge R&R) to AIAG.
Incoming Inspection
Part master, checksheets, defects, supplier rejection and complaints.
Inspection Management
Digital inspection forms, schedules, photos and audit trail.
Rejection Review
Rejection tracking by category, root cause and corrective action.
Audit Management
Audit plan and schedule, check sheets, findings, NC reports, follow-up and KPI-linked management review.
NPD Tracker
New product development projects with PPAP documents and traceability.
Maintenance & assets
Breakdown Management
Raise and verify repairs, live Andon board and machine-wise analysis.
Machine Maintenance
Preventive maintenance schedules, history and spares.
Asset Management
Asset tracking, lifecycle and depreciation.
Change control & safety
4M Change Management
Man, machine, method and material changes with open-point tracking and approval flow.
ECN Management
Engineering change notices with approvals and import.
Work Permit
Permit requests, risk assessment, digital approvals and violations.
Hazard Hunting
Shop-floor safety hazard register and closure.
Visitor Management
Pre-registration, approvals, badges, gate dashboard and safety video.
Production & logistics
Production Display
Line-wise hourly production on shop-floor TVs, with WhatsApp updates.
Job Order Tracking
Issue, receipt, returns and shortages through assembly.
Warehouse Management
Barcode and RFID stock, batches, expiry, multi-warehouse.
Packing & Dispatch
Packing instructions, label printing, scanning and dispatch tracking.
Barcode Traceability
Batch and serial tracking from raw material to dispatch.
Supplier ASN Portal
ASN, GRN, forecast and in-transit visibility with SAP receiving.
People
Workforce360 HR
Attendance with biometric devices, shifts, leave, payroll, contractors, canteen and gate pass.
Training Management
Training calendar, evaluations, feedback and OJT records.
Integration
SAP Integration
Production, quality and inventory data exchanged with SAP in real time.
E-Invoice
Automated invoicing with e-invoice compliance and digital signatures.
Built on the floor, with the people who will use it
We sit with your quality engineers, maintenance heads and operators before writing a screen. Your check sheets, your approval levels, your part numbers - not a generic template you have to bend your process around.
- Your forms, digitized - existing check sheets and registers become screens with the same fields.
- Tablet and phone first - big buttons, barcode scanning and photos at the machine.
- Alerts that escalate - due dates and open actions chase the right person by mail and WhatsApp.
- Audit-ready records - every entry time-stamped, signed and searchable for IATF and ISO audits.
A roadmap, not a big-bang project
Map the pain
Walk the floor with your team and list where paper costs time or quality.
Start small
One module live in weeks, with your masters and your forms.
Connect
Link to SAP, barcodes, machines and vision stations as you grow.
Run & improve
Support from the developers, and changes as your process changes.
Digitalization questions
Do I have to replace my ERP or SAP?
No. Our shop-floor systems work alongside SAP or your existing ERP and exchange data with it, so work done on the floor is not entered twice.
Can we start with one module?
Yes. Most plants start with one pain point - calibration, breakdowns or audits - and add modules later on the same platform.
Can it run on our own server?
Yes. The systems can run on your plant server for data that must stay on-premise, or in the cloud.
Which register would you burn first?
Tell us the process that hurts most. We will show you the screen that replaces it - usually within a week.